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PTFE Wire

PTFE wire is a popular type of hook up wire because it has a high temperature insulation. PTFE wire can reach 200 degrees Celsius before melting which means it can be used in applications where PVC hook up wire isn't able to be used. PTFE also has silver plated copper strands to help with the high temperature.

PTFE is still categorized as a type of hook up wire because it hooks up small amount of power for electronic applications. It's used on circuit boards a lot because the solder gun heats up the solder right next to the PTFE wire and it would normally melt a standard hookup wire insulation
FLUOROPOLYMER SECTION
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Why Fluoropolymer? Insulation Used
Why Fluoropolymer?
  • Compact in size. Suitable for light weight application.
  • Suitable for wide range of temperature (-260°C to +260°C).
  • Having high insulation resistance.
  • Inert to most chemical and fluid even at high temperature and pressure.
  • Excellent flex life.
Insulation Name Process Temperature Range
ETFE Extrusion -100°C to 150°C
PTFE Spirally wrapped, heat fused -200°C to 260°C
FEP Extrusion -200°C to 200°C
PFA Extrusion -200°C to 260°C
PEEK Extrusion -100°C to 260°C

WRAPPED PTFE INSULATED WIRE AS PER MIL W 16878 / NEMA HP3 / JSS 51034
CONDUCTOR MIL-W-16878/6 TYPE-ET 250 V (RMS) MIL-W-16878/4 TYPE-E 600 V (RMS) MIL-W-16878/5 TYPE-EE 1000 V (RMS)
AWG NO. OF STRANDS STRAND COND. DIAM. (NOM.) CS AREA (NOM.) DIAM. OVER INSULATION PART NO. DIAM. OVER INSULATION PART NO. DIAM. OVER INSULATION PART NO.
SIZE AWG DIAM. MIN. MAX. MIN. MAX. MIN. MAX.
28 7 36 0.13 0.38 0.11 0.64 0.74 7H36SET 0.79 0.99 7H36SE 1.04 1.25 7H36SEE
26 7 34 0.16 0.48 0.18 0.74 0.84 7H34SET 0.89 1.09 7H34SE 1.14 1.35 7H34SEE
26 19 38 0.10 0.48 0.20 0.74 0.84 19H38SET 0.89 1.09 19H38SE 1.14 1.35 19H38SEE
26 1 26 0.40 0.40 0.16 0.66 0.76 1H26SET 0.81 1.02 1H26SE 1.07 1.27 1H26SEE
24 7 32 0.20 0.61 0.27 0.86 0.97 7H32SET 1.02 1.22 7H32SE 1.27 1.47 7H32SEE
24 19 36 0.13 0.61 0.31 0.86 0.97 19H36SET 1.02 1.22 19H36SE 1.27 1.47 19H36SEE
24 1 24 0.51 0.51 0.26 0.76 0.86 1H24SET 0.91 1.12 1H24SE 1.17 1.37 1H24SEE
22 7 30 0.25 0.76 0.35 1.02 1.12 7H30SET 1.17 1.37 7H30SE 1.42 1.62 7H30SEE
22 19 34 0.16 0.76 0.37 1.02 1.12 19H34SET 1.17 1.37 19H34SE 1.42 1.62 19H34SEE
22 1 22 0.64 0.64 0.32 0.89 1.02 1H22SET 1.04 1.27 1H22SE 1.30 1.52 1H22SEE
20 7 28 0.32 0.96 0.56 1.22 1.32 7H28SET 1.37 1.58 7H28SE 1.63 1.83 7H28SEE
20 19 32 0.20 0.96 0.61 1.22 1.32 19H32SET 1.37 1.58 19H32SE 1.63 1.83 19H32SEE
20 1 20 0.81 0.81 0.52 1.07 1.17 1H20SET 1.22 1.42 1H20SE 1.47 1.67 1H20SEE
18 7 26 0.40 1.20 0.90 --- --- --- 1.63 1.88 7H26SE 1.88 2.13 7H26SEE
18 19 30 0.25 1.27 0.96 --- --- --- 1.63 1.88 19H30SE 1.88 2.13 19H30SEE
18 1 18 1.02 1.02 0.81 --- --- --- 1.42 1.67 1H18SE 1.67 1.96 1H18SEE
16 19 29 0.29 1.34 1.24 --- --- --- 1.85 2.21 19H29SE 2.11 2.41 19H29SEE
16 37 32 0.20 1.42 1.20 --- --- --- 1.93 2.05 16H37SE* 2.20 2.50 16H37SEE
16 26 30 0.25 1.45 1.32 --- --- --- 1.93 2.05 26H30SE* 2.20 2.50 26H30SEE
16 1 16 1.29 1.29 1.30 --- --- --- 1.80 1.90 1H16SE 1.95 2.26 1H16SEE
14 19 27 0.36 1.80 1.94 --- --- --- 2.24 2.59 19H27SE 2.49 2.90 19H27SEE
14 41 30 0.25 1.78 2.07 --- --- --- 2.29 2.40 41H30SE* 2.59 3.00 41H30SEE
14 1 14 1.63 1.63 2.08 --- --- --- 2.14 2.24 1H14SE 2.33 2.44 1H14SEE
12 19 25 0.46 2.28 3.09 --- --- --- 2.72 3.07 19H25SE 2.97 3.38 19H25SEE
12 37 28 0.32 2.24 2.97 --- --- --- 2.72 3.07 37H28SE 2.97 3.38 37H28SEE
12 65 30 0.25 2.26 3.29 --- --- --- 2.72 3.07 65H30SE 3.02 3.43 65H30SEE
10 37 26 0.40 2.83 4.74 --- --- --- 3.23 3.58 37H26SE 3.48 3.89 37H26SEE
10 105 30 0.25 3.22 5.32 --- --- --- --- --- --- 3.71 4.11 105H30SEE
8 133 29 0.29 4.09 8.72 --- --- --- --- --- --- 5.06 5.56 133H29SEE
6 133 27 0.36 5.13 13.6 --- --- --- --- --- --- 7.26 7.64 133H27SEE

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